CONDITION MONITORING SYSTEM
Keep critical machines humming smoothly
Online condition monitoring system & service for companies who are serious about avoiding critical machine failure and getting machines to last longer.
Companies often face these problems:
Machine breakdowns
High maintenance spend
Too much downtime
Stop wasting time fixing broken parts on machines.
A pro-active condition monitoring system gives you precise recommendations to action before they become emergencies.
Broadly speaking - How does a Motornostix system work?
Step 1 – We fit our proprietary sensors
Using our highly sensitive Canary sensors, after a custom config, we carefully fit them to your high value equipment.
Step 2 – Data streams all the time
Data is measured in real time for all the right parameters. We know what’s important to measure.
Step 3 – We use our expertise to interpret the data
Our engineers evaluate the data and interpret patterns and trends, drawing on years of experience. We report to your team with objective recommendations.
Step 4 A – You act before problems happen
Your team performs maintenance actions that fix the root cause of a potential problem.
Step 4 B – We validate the repair
Everyone breathes a sigh of relief. We all know that the fix, worked.
Step 5 – We maintain our sensors
We regularly do site visits to maintain the sensors.
And, at the end of the day, you go home on time. Your odds of attending the next school play or birthday party have greatly improved.
How much does our condition monitoring system save companies?
It pays for itself:
- Life expectancy of major assets increase, e.g. machine life, for a loader truck, increases from 7 years to 10 years.
- Pre-emptive repair avoids the cost of catastrophic failure.
- Planned maintenance costs 2-4 times less than unplanned maintenance and overtime.
- Preventing unplanned downtime leads to an ROI of 300 – 500%
- Lives are saved when brakes don’t fail and engines don’t overheat
The Motornostix condition monitoring system gives you time to plan and handle things differently.
Before it Breaks
Request a site assessment and we can look at exactly what we'd monitor and what it would tell you.
Our condition monitoring system is not a set-it-and-forget-it system
Data is only useful if you action it at the right time.
An essential part of our condition monitoring system is that on an ongoing basis, our experts evaluate the data, providing warnings for you to act on.
When the proactive fixes are complete, we check that they have worked as expected.
We are serious about keeping your critical machinery working – and we work in tandem with you, as an accountability partner.
It Broke Already?
A critical machine broke and production came to a grinding halt. Now you need to make sure this never happens again.
Typical Machines we protect
Here are some examples of high value machines we protect.
Mill
Conveyor
Thickener
Overhead crane
Flotation cell
Haul truck
Agitator
Stacker
Shovel
Blower
Pulley
Kiln
Drill
And many more…
