CONDITION MONITORING SOLUTIONS
A problem builds
over time.
We help you catch it before production stops.
Condition monitoring systems and services for production critical machines across Southern Africa.
Get precise data-driven warnings to act on.
CONDITION MONITORING SOLUTIONS
A problem builds
over time.
We help you catch it before production stops.
Condition monitoring systems and services for production critical machines across Southern Africa.
Get precise data-driven warnings to act on.
What if you could press rewind?
A failure on a critical bearing leads to:
A machine failing
Wasted hours finding root cause of problem
Entire factory falls behind on production targets
You receive endless calls and stress to get the system running
If only you had been told that the bearing was overheating and just needed to be greased.
The online Motornostix condition monitoring system would have told you.
Be tomorrow’s hero.
Why are you wasting time fixing broken things?
Get an advanced condition monitoring system for your critical machines. So that you can fix faults before they lead to failure – and go home on time.
What do you need to protect?
We can protect almost anything on your critical asset register or design a new system for you.
Mining
equipment
Monitor drivetrain, alternator, pump, gearbox and engine stress.
Reduce catastrophic failures between planned services.
Heavy industrial machinery
Early failure detection for bearing, gearbox, fan, pump and conveyor drive.
Prevent damage long before production loss.
Manufacturing equipment
Early failure of motors, gearboxes, fans, pumps, conveyors and compressors.
Detect damage long before equipment failure.
About Motornostix condition monitoring solutions
All our solutions come with canary sensors , the software and reporting service.
Because we don’t want data to pile up without actionable recommendations.
This way, our solutions more than pay for themselves.
Typical Machines we protect
Here are some examples of high value machines we protect.
Mill
Conveyor
Thickener
Overhead crane
Flotation cell
Haul truck
Agitator
Shovel
Blower
Pulley
Kiln
Drill
And many more…
Trusted by
25+ years of keeping critical machines running
- Established 2000 — more than two decades in industrial condition monitoring
- Trusted across mining, manufacturing, power generation and bulk materials handling
- Monitoring framework aligned to ISO 55001 asset management principles
People say
“This system has most certainly assisted us in preventing major catastrophic failures on this gearbox. Thank you for this.” — Barries Barnard, Group Engineer Mechanical, PPC Group Services
ICU – for Intense Machine Conditions
When we're aware there’s trouble with a critical machine – and you can’t afford for it to be shut down while you prepare the fix. We put those machines into our “ICU Mode” which increases surveillance.
Implementing a predictive maintenance system pays for itself
(with 27% achieving full payback within a year).
20% to 25%
Extended lifespan of heavy machinery
*Sources: IoT Analytics, TechRxiv, Fabrico
CASE STUDY
Thickener Slew Bearing – Lack of Grease Acoustic Emission Elevated
The Situation
A thickener slew bearing began showing fluctuating, climbing acoustic emission counts.
Fault Detection
Top bearing Acoustic Emission event counts had been fluctuating and increasing, reaching highs of 460,000 counts — a pattern consistent with a lubrication issue building over time on a critical plant asset.
Problem Averted
The bearing was inspected and manually greased. The client confirmed the fix worked. The before-and-after trend graph showed Acoustic Emission levels drop sharply straight after greasing.
